Repairing heating cable in zone

Asked at 12:38 - 22.3.2023 by Forum Highlights|Latest reply at 19:51 - 22.5.2023 by Sverre Isaksen

Forum Highlights

Damage to the heating cable may occur during disassembly/reassembly and insulation of the heating cable. This applies primarily to different types of self-regulating Raychem, mostly BTV2-CT and KTV2-CT cables. According to IEC 61892, splicing a heating cable is not allowed. But which rules apply to repair? Are you allowed to repair damage in the outer sheath with e.g. a shrink-fitting sleeve with glue? What about the use of vulcanizing tape, which in practice seals really well? This only applies to “fresh” damage. Older damage, where the cable may have drawn in damp over time, must of course be replaced.

Would like a reference to regulations/norms and not just a manufacturer’s installation guide. The following is stated in the Pentair installation procedure: 'Do not perform repairs on a damaged heating cable. Remove the entire damaged part and splice on a new cable length using the appropriate splice kits from Pentair Thermal Management."" Here they say that the cable can be spliced, while IEC 61892 says that a heating cable should NOT be spliced.


This question was originally asked in Norwegian on the trainor.no Forum and has been translated.

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Answers (1)

Sverre Isaksen

Forum leader
Posted at 19:51 - 22.5.2023
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Regulations do not address such technical requirements. The authorities only put general guidelines in the regulations, e.g. the plant must be sufficiently secured against expected faults.

The standards are used as an aid to achieve the authorities’ requirements, but they are not binding. They describe only a recognised method of achieving sufficient safety as described in the regulations. This is “managed” by the industry, but is also accepted by the authorities. If you don't wish to comply with the norms, you will be responsible for documenting that the solution is good enough to satisfy the regulations, which are binding.

For heating cables, please take a look at the following norm points:
IEC/EN 61892–7:2007 clause 7.21, and
IEC/EN 60079-30-2:2007 section 10.1c) and 10.3.1.1 (found in NEK420:2010)
These all state that repairing heating cables MUST be in accordance with the supplier’s descriptions. This is to ensure that the heating cable’s certification as Ex equipment will still apply. Due to the many technical solutions on the market, it would be impossible to create a general rule, other than “follow the manufacturer’s instructions”.
Where it may be stated in IEC 61892 that the heating cable cannot be spliced with an approved splice kit/coupling box is unknown to me.

In order to return to your original question, repairing damage using a heat-shrinkable sleeve with adhesive or vulcanising tape will only be permitted if this repair method is described in the manufacturer’s documentation. All methods described are part of the approval and therefore do not violate the requirements of the certificate, the standards, or the authorities' requirements in the regulations for that matter.

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